Client & context
Tier-2 automotive and industrial pump manufacturer in western India, die casting, machining, and heat treatment under one incomer.
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Unit economicsField pilot
Automotive & pump manufacturing: 18% SEC reduction
16 verified measures across compressors, furnaces, and shift-start sequencing, IPMVP-style M&V with ₹12–34L monthly energy savings.
18%
SEC reduction
₹12–34L
Monthly savings
16
Measures verified
The challenge
Energy spend was visible only on the monthly bill. Compressors ran unloaded between batches, furnaces pre-heated before production windows, and shift-start overlap spiked maximum demand, none of it quantified in rupees per shift.
Our approach
Connected incomer meter, compressor PLCs, and furnace holding registers into one intelligence layer.
Baselined SEC and MD by production line and shift pattern over 30 days.
Issued rupee-denominated prescriptions ranked by payback, shift-start sequencing first, then compressor unload timers.
Tracked potential vs realised savings weekly with IPMVP-style M&V on the next utility bill.
Outcomes
18% reduction in specific energy consumption (kWh per unit output) within 90 days.
₹12–34L monthly electricity cost reduction at reference tariff bands.
15% maximum demand reduction from shift-start overlap elimination.
16 measures verified with plant-head sign-off before annual subscription.
Reference benchmark from pilot deployment. Client name withheld under NDA. Figures represent verified ranges at time of measurement.
See it on your plant
Start with a pilot, verify on the next bill
We connect to existing meters and plant data. One verified saving before you commit to annual subscription.