Stamped Energy

How Stamped works on your plant

Prescriptive intelligence across your entire energy stack

Most plants already have meters and SCADA. The gap is analysis, root cause, and assigned fixes. Stamped monitors parameters across your plant, detects waste and anomalies, explains causes, and guides operations on what to resolve - with bill-verified savings.

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The workflow loop

Five steps. Same loop every month.

How does Stamped Energy connect to my existing plant systems?

How are prescriptions delivered to the plant floor team?

How are energy savings verified on the DISCOM bill?

Unified ingestion

SCADA
PLC / CNC
Meters
Utility bill

Stamped

Unified graph

01

Connect

Start with meter + bill

Incomer firstModbus · OPC-UA · MQTT

Production-normalized baseline

Anomaly: demand spike at shift start, 18% above baseline

02

Observe

Baselines that know your shifts

SEC by batch & shiftTariff-aware MD detection

Prescription generated

What

Stagger compressor and press startup

Why

Simultaneous start caused MD spike

Impact

₹2.5-4L / month

Priority: High · Effort: Low

03

Decide

Prescriptions in rupees

What · why · who · ₹Ranked by monthly impact

Action delivery & tracking

WhatsApp alert

Shift B · 06:42

New prescription assigned

Stagger Compressor 1 & Press Line 3 startup

Why: Simultaneous start caused MD spike at shift handover.

Impact: ₹2.5-4L / month potential savings

Owner: Plant Supervisor · Due: Today, 14:00

Tap to acknowledge →

Workflow status

Open
In Progress
Completed

04

Execute

WhatsApp to the floor

Supervisor notificationOpen → done tracking

Potential vs. realized

Potential / month

₹4L

Realized / month

₹3.4L

Running ledger: ₹14L verified since deployment

05

Verify

Check the next bill

Potential vs realised ₹Savings ledger for audits

End to end

From plant data to verified savings

1 · Monitor

Connect your plant

Existing meters, SCADA & billsCompressors, furnaces, presses

2 · Analyze

Watch for deviations

Shift and batch-aware baselinesMD spikes tied to assets

3 · Prescribe

Prescribe in rupees

Root cause, owner & monthly ₹Ranked for your team

4 · Track

Execute and verify

WhatsApp + floor workflowVerified savings ledger

Example output

What a prescription looks like on your plant

Sample prescription, shift-start MD

What
Increase WHR and solar draw 18:00-22:00; reduce grid import during peak tariff window
Why
Incomer demand hit 1,180 kVA at 19:30 Tuesday. Grid import peaked while WHR output was available at 2.1 MW.
Who
Plant electrical / dispatch coordinator
Effort
Dispatch schedule change only. No capital spend.
Impact
₹4.2-8L/month at current tariff and source mix
When
Before next billing cycle. MD resets monthly.

Core capabilities

Signals → verified savings

Four platform layers - from universal ingestion through closed-loop governance - sized for SME manufacturers.

StampedEnergy

SCADA / DCS

PLCs & CNCs

Energy meters

BMS / utilities

ERP / MES

Utility bills

Universal ingestion

Captures signals from meters, SCADA, PLCs, and utility bills into a continuous, real-time pipeline - without hardware retrofits or changes to your control systems.

Energy graph

kWh streams

Production

Cost / ₹

Shifts

Time-aligned

Unified energy graph

Organises disparate streams into a time-aligned graph that connects consumption, production, and cost for accurate analytics across your plant.

Prescription

Stagger Compressor 1 & Press Line 3 startup

Root cause · High effort · Shift B

Est. ₹3.5L / month

Contextual intelligence

Domain-specific models detect anomalies, quantify impact in rupees, and generate prescriptions your plant team can act on - not another passive dashboard.

AssignOwner set
WhatsAppTo supervisor
TrackOpen → Done
VerifyM&V check

Verified savings

Potential → realized

₹

Closed-loop governance

Assigns actions, tracks execution via WhatsApp and dashboard, and verifies potential vs. realized savings so every opportunity converts into measurable value.

The shift

Before Stamped vs after the first billing cycle

Before

Reactive · fragmented

  • ✕Bill shock, no asset-level explanation
  • ✕SCADA here, bill there, PLC somewhere else
  • ✕“Shift-start is bad”, no ₹ figure
  • ✕Fixes discussed, never verified

After Stamped

Prescriptive · verified

  • ✓06:00 MD spike tied to Chiller 1 + 2 + 3 simultaneous start
  • ✓One timeline: production, kW, tariff cost
  • ✓₹3-10L/month chiller stagger prescription assigned
  • ✓Verified saving on next DISCOM bill

Deployment path

First prescriptions in two weeks, not two quarters

  1. 1

    Week 1-2

    Meter + bill live

    Baselines and first MD / tariff prescriptions.

  2. 2

    Week 3-4

    First assigned actions

    Supervisor tasks on WhatsApp. Execution tracked.

  3. 3

    Month 2

    Deepen integration

    SCADA / PLC where available. SEC by process.

  4. 4

    Month 3+

    Verified ₹ ledger

    M&V complete. Numbers for plant head and CFO.

Proof & insights

Case studies & industry insights

Published outcomes and field notes from energy-intensive manufacturing, starting with automotive-adjacent process plants.

Why advanced chemical plants need an energy decision layer, not another dashboardBlog

Blog

Why advanced chemical plants need an energy decision layer, not another dashboard

Large batch chemical sites in India already run historians, EMS, and sustainability programs. The missing layer is governed decision layer leveraging AI .Stamped helps leadership close that gap.

Read: Why advanced chemical plants need an energy decision layer, not another dashboard →
Why cement is not a generic "energy dashboard" problemBlog

Blog

Why cement is not a generic "energy dashboard" problem

Cement leadership already tracks SEC and runs EnMS. What most plants lack is governed shift-level decisions- dispatch, MD, and mill SEC drift -verified in rupees when the DISCOM bill lands.

Read: Why cement is not a generic "energy dashboard" problem →
Forging press line energy cost reduction - maximum demand controlField pilot

Case study

Automotive & pump manufacturing: 18% SEC reduction

16 verified measures across compressors, furnaces, and shift-start sequencing, IPMVP-style M&V with ₹12-34L monthly energy savings (reference benchmark).

Read case study: 18% SEC reduction in auto component plant →

Next step

Walk through your meter setup and last three bills

We estimate addressable waste and outline a pilot, only if the numbers justify it.

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