Molten metal pour in an energy-intensive manufacturing plant
Industry Energy Management

Industry Energy Management

Incomer, sub-meters, SCADA, and bills become ranked actions: what to change, who owns it, monthly rupee impact. Real-time decisions on the loads that move your bill.

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Outcomes

Measurable impact across the bill, demand, and wasted kWh

Each prescription is rupee-ranked so plant teams can see what each stagger, ToD shift, or idle cut is worth before they act.

Indicative ranges from comparable plants. Your pilot replaces these with verified figures. Not a guaranteed outcome.

  • 15-20%

    Electricity cost recovery

    Typical band on process-intensive mid-market plants when assigned actions close

  • 15-25%

    MD / demand charge reduction

    Often addressable from incomer meter and bill data alone

  • 10-20%

    Non-production energy flagged

    Idle loads, holding, HVAC staging, and batch gaps

How it works

Continuous analysis for equipment-level energy recommendations

Stamped maps equipment-level energy use and contextualizes it with production state, DISCOM tariff windows, and your bill pattern.

  • 01

    Equipment-level energy modeling

    Energy use is mapped to compressors, furnaces, chillers, presses, and other major loads, with modeled target usage as the baseline against actual draw.

  • 02

    Continuous DISCOM, ToD, and MD analysis

    Live demand, tariff slabs, and bill pattern are evaluated continuously against shift and production context, so actions land before the billing window closes.

  • 03

    Plant teams remain in control

    Every stagger, ToD move, idle cut, or ramp recommendation is accepted, rejected, or adjusted by your team, so Stamped captures plant priorities and operator expertise over time.

  • 04

    rupee-ranked stagger, ToD, idle-holding, and ramp recommendations

    Plant teams see movable loads, timing, and rupee value, with a full evidence trail behind each recommendation. No battery-storage claim; thermal holding and ramp profiles where they apply.

Example prescriptions

What operators receive

Illustrative actions from comparable plants. Your pilot writes these from your meters and bill.

Demand peak

Hold the second feeder start about 10 minutes

Two heavy feeders ramped in the same window. Stagger the second start 8-12 minutes until the first load settles.

₹80k-1.2L/month

Assigned: Electrical lead / area supervisor

Idle load

Cut packaging auxiliaries after 20 minutes idle

Conveyors and fans stay on with no output. Switch tagged auxiliaries off per SOP; restart when production returns.

₹50k-90k/month

Assigned: Packaging supervisor / utilities lead

Tariff timing

Move dryer warm-up into the cheaper window

Warm-up sits in the peak tariff band. Start about 25 minutes earlier; job release stays the same.

₹35k-55k/month

Assigned: Utilities lead / shift supervisor

Impact ranges are samples until they are checked on your plant. Verified figures come with evidence.