Prescriptive maintenance, planned around production.
The stop log already shows where the hours go, but it rarely says which stops matter most or when to fix them. Stamped ranks stops by the output and time they cost, and it watches specific energy consumption and other slow drift that usually comes before a failure, such as a furnace burning more gas per kilo on the same recipe or a compressor running a little longer every week. Because it knows the production plan, dispatch commitments and other constraints, it prescribes the fix and the best window to make it instead of only raising an alarm. It tells maintenance what it is seeing and how sure it is, and is equally open about what it cannot see, for example bearing wear on a machine that has no vibration sensor.
What the people who own the problem receive
- ExampleFor the maintenance lead
Press [2] lost [N] hours last month to [stop reason], which makes it the biggest single loss on the line.
- ExampleFor the maintenance lead
Gas per kilo on Furnace [1] has crept up by [N]% on the same recipe over [N] weeks, so the burners and door seals are worth checking.
- ExamplePlanned window, for the maintenance lead
The burner check on Furnace [1] fits in the [N]-hour gap before [day]'s grade change, so no charge has to move.
- ExampleFor the setter
The repeating micro-stop on [machine] looks like a clamping issue, and the card can be closed once the machine runs cleanly.
- ExampleFor the tool room
Tool [T12] on [machine] is lasting about [N] parts fewer than its last [N] tools on the same part, so the insert and the coolant are worth checking before it shows up as first-off rejections.
Numbers in [brackets] are placeholders. Your pilot writes these from your own plant data.
Energy follows every operating decision.
A reheat or an hour of a furnace sitting hot and empty uses energy that never ends up in a good part. Because most of the saving comes from running the plant better, Stamped counts energy inside every action described above and measures it against your own baseline, with tariff windows and demand peaks treated as one input among many.
In maintenance: Specific energy consumption, such as gas per kilo or power per tonne, creeping up on the same recipe is often the first sign of a fault, so energy drift is one of the signals maintenance hears about.
Also across the plant
Questions about maintenance
What does prescriptive maintenance mean in Stamped?
Stamped ranks stops by the output and time they cost and watches for the slow drift that usually comes before a failure. Because it knows the production plan, dispatch commitments and other constraints, it prescribes the fix and the best window to make it instead of only raising an alarm.
What early warning signs does Stamped watch?
Specific energy consumption and other slow drift, such as a furnace burning more gas per kilo on the same recipe or a compressor running a little longer every week.
How does Stamped decide which stops matter most?
The stop log already shows where the hours go, but it rarely says which stops matter most or when to fix them. Stamped ranks stops by the output and time they cost.
What if a machine has no sensor for a fault?
Stamped tells maintenance what it is seeing and how sure it is, and is equally open about what it cannot see, for example bearing wear on a machine that has no vibration sensor.
What owners usually ask us first.
- What does it cost?
- Only the pilot price is agreed at the survey. The pilot is paid and priced on its own, and the annual price comes after, based on the pilot's results.
- What do we need to install?
- Nothing new to start. Stamped connects to the machines, meters, ERP and registers you already have, and the survey tells you plainly if that is enough.
- How much of my team's time?
- Some hours with your plant head and your quality and maintenance leads during the survey, planned around production. In the pilot, actions reach the people who already own that work.
- Is our data safe?
- We sign an NDA before the survey and work only with the data your team agrees to share. Ask us anything about where it is kept before anything is connected.